04-12-2008 - Root Rib Attach Angles & New Shop Pictures


The new workshop.  Its a bit cluttered, but I've got enought space to store all of the kit pieces and still have room to work without having to trip over stuff like my last shop.



A different view of the shop.



I bought a metal cutting bandsaw from Harbor Freight - it was on sale, I couldn't resist.



After a bit of alignment I'm ready to make the first cut.



The downfeed force is adjustable - this saw cuts through the AL effortlessly.  



Nice and straight.  Since I was cutting the angle with a hacksaw, this is a HUGE improvement.  And its easier on the arm.



View from the other side.  The blade tracks right down the mark.



Nice clean cut.  Since it is more accurate than a hacksaw I won't have as much work finishing the piece.



Much quicker than a hacksaw.  Here's the four blanks for the root rib angles before bending.



I got a much bigger vice.  Much better than the toy I was using before we moved.



Trim lines and rivet holes marked.  I don't like cutting up my prints so I take the time to measure out all of the cuts/holes.



Rivet holes drilled to #40.



Rough cut angle.  I used my smaller wood bandsaw to cut the angle.



Cleaned up and polished.



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